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FlexLaser II Features and Specificationsimage013-0_copy.jpg

 

FlexLaser II family of laser cutting systems features fully enclosed (Class 1) industrial laser cutting systems. They are designed with ultimate safety, accuracy, ease of operation, low maintenance and durability in mind. They are most suited for working in harsh environments and in many cases run 24 hours a day, seven days a week. In its standard configurations, FlexLaser II is offered in 24” x 36”and 36” x 48” formats with a wide range of laser power from 10 to 400 watts to economically fit any application. Customized formats and powers are also available.


FlexLaser II is aCO2 laser cutter system that will provide you with a tool that can cut a wide variety of materials:

  • Any polymer - acrylic, polycarbonate, polyester, polyimide, Kapton, styrene, polyethylene etc.

  • Fiber Products - fiberglass, carbon fiber, Kevlar, paper, different fabrics, wood and wood composites

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    Versatile Table

     

    FlexLaser II is equipped with a versatile no-clean vane type vacuum table that allows the slag to directly fall into the table’s waste compartment. This eliminates time-consuming slag removal after each cut. The table also has a honeycomb for more elaborate cuts.

     

     

    Softwarelaser1.jpg

     

    Most of laser-cutting systems on the market today are based on standard plotter / printer drivers. Their software modules, although vastly used, but have serious limitations in their capabilities and functionalities. In contrast, Automation Alternatives started from the ground up to develop a software system specifically designed for the laser cutting industry. FlexLaser software has many unique features that most of the competition cannot offer. These include:

  • Fine cut quality due to fine laser power modulation;

  • Power and speed attributes for each layer of the artwork;

  • Ability to change power, speed and other cutting parameters on the fly without wasting the current part being cut;

  • Direct importation of files generated by standard CAD and many graphic environments;

  • Library for commonly cut materials that includes power level and other cutting parameters;

  • Automatic fiducial alignment with multiple fiducial capability that automatically compensates any displacement or rotational errors;

  • Matrix capability;

  • Integrated vision in the main display to check the cutting path of new programs prior to cutting parts;

  • Interaction ability with upstream and downstream systems in fully automated production lines; and

  • Many diagnostic features. image013-2.jpg

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    Standard Vision Alignment

     

     

    All FlexLaser II machines come equipped with vision alignment as a standard feature. This means the operators do not need to use tooling holes or guide edges to align their product prior to cutting. FlexLaser II vision automatically finds the programmed fiducials (targets) on your work piece. The machine will then automatically calculate X-Y and rotational offsets and cut your part with unparalleled precision. Most competitions offer vision as a very expensive option.

     

     

    Options

     

    FlexLaser II can be equipped with the following options:image013-3.jpg

     

    1) Programmable Z-axis-moving lens

     

    This option provides automatic and pre-programmed adjustments to maintain proper laser beam focus at all times. It provides automatic, fast and accurate adaptation of the optics to guaranty sharp and clean cuts for parts having different build ups (thickness) or from job to job.

     

    2) Programmable Z-axis-moving table

     

    This option provides automatic and pre-programmed table height adjustment to maintain proper laser beam focus at all times. It is most suited for applications where cutting of extra-thick items is required.

     

    3) Roll to Roll Option 

     

    This unique option in conjunction with the machine’s no-clean vane-type vacuum table provides a very efficient way for cutting jobs image013-4.jpglike spacers or other jobs that allow the use of the feedstock in roll form. The machine automatically feeds the material into the cutting area, cuts the job, the slag is sucked into the no-clean table and the ready-to-use cut parts will be taken up by the take-up roll at the other side of the machine.

     

    4) Top and Bottom Laminator Option

     

    The Roll to Roll option can be equipped with a Top and Bottom laminator feature that allows in-line lamination of adhesive and finishing film to overlays, prints, spacers, etc. as part of the laser cutting process. This will eliminate off-line time-consuming lamination process. The system features accurate automatic electronic tension control mechanism that consistently produces high quality laminates.

     

    5) Sheet-Feeder Option

     

    The Top and Bottom laminator option can also be equipped with an image013-5.jpgautomatic Sheet-Feeder. The feeder can feed sheets of different materials into the laminator for further processing by machine in a roll-to-roll fashion.

     

    6) Parts Extraction Option

     

    This option can be installed on the Roll-to-Roll version of the machine, with or without Top and Bottom laminator. It will automatically transfer the cut parts into a collection bin, freeing up operator time to do other tasks.

     

     

    Price Competitiveness

     

    Automation Alternatives have standardized FlexLaser II in a variety of highly popular configurations. This wide range of standard machines not only enables Automation Alternatives to offer very competitive pricing but also allows our customers to choose the most suitable and cost-effective system for their application.

     

     

    Warranty and Support

     

    FlexLaser II, like all Automation Alternatives machines carry a one-year limited warranty for parts, except for wear items. Extended warranty is also available. Technical support is available on-site, via telephone or email.

    Automation Alternatives in- house technical support team can be resourced at a time that best fits the customers schedules. North and South American customers can be serviced in both Eastern and the Pacific Time zones. Automation Alternatives carries a complete inventory of all parts for FlexLaser II and its options. The majority of the parts are shipped next day.


    Specifications

     

    General

    Cutting Area

    24” x 24” (600 mm x 600 mm)

    24” x 36” (600 mm x 900 mm)

    36” x 48” (900 mm x 1,200 mm)

    FL2-2424 Family

    FL2-3624 Family

    FL2-4824 Family

    Table type

    No-clean with automatic slug removal

    Also equipped with honeycomb for more elaborate cuts

    Power and Cooling

    10 W, 20 W, 40 W, 60 W; Air-cooled

    80 W, 100 W, 200 W, 400 W; Water cooled

    Laser Type

    No-maintenance sealed CO2

    Power Control

    Modulated in proportion to speed

    No burning on corners

    Focusing lens

    2.5 inch (63.5 mm) - other options available

    Equipped with assist gas jet nozzle

    Enclosure

    Fully enclosed Class 1

    Safety

    Dual redundancy

    Control and Positioning

    Axis Type

    Anti-backlash lead-screw

    Long life withautomatic wear compensation

    Maximum speed

    80 ft / minute (24 m /minute)

    Repeatability

    Better than 0.001” (0.025 mm)

    Accuracy

    +/- 0.02 %

    Measuring units

    Standard / Metric

    Hardware and Software Systems

    PC

    Industrial rack-mount

    Complete with 17” LCD monitor

    Operating System

    Windows XP

    Hand-held

    User friendly with full motion and laser control capabilities

    Specialty Software

    FlexLaser C/W integrated vision

    Vision

    Integral vision with programmable tri-color illuminator for automatic fiducial alignment


     

    Specifications (continued)

    Options

    Roll to Roll Cutting

    Allows automatic feeding and cutting of material in a roll to toll fashion

    Top and Bottom Laminator

    Allows in-line lamination of adhesive and finishing film to overlays, prints, spacers, etc.

    Automatic moving lens

    Machines lens is programmable for automatic focusing to the cutting surface to allow for precise cutting of parts with different build up (thickness)

    Automatic moving table

    Machines table is programmable and automatically moves up and down allowing precise cutting of extra-thick parts.

    Sheet Feeder

    An add-on to the Roll-to-Roll option to feed sheets onto a web of adhesive for further processing by machine in a roll-to-roll fashion

    Part Extractor

    Another add-on for the Roll-to-Roll option. It will automatically transfer the cut parts into a collection bin.

    Optional optics

    Different focal length to address different applications

    Dimensions

    Length

    58” (1,450 mm)

    All models

    Width

    46” (1,150 mm)

    58” (1,450 mm)

    70” (1,750 mm)

    FL2-2424 Family

    FL2-3624 Family

    FL2-4824 Family

    Height

    53" (1,250 mm)

    All models

    Approximate Weight

    600 lbs (270 kg)

    750 lbs (320 kg)

    850 lbs (385 kg)

    FL2-2424 Family

    FL2-3624 Family

    FL2-4824 Family

     

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    © Automation Alternatives 2007